Characteristics
Universal Seal Piston Rings were developed specifically to be totally
interchangeable with the TFE piston rings currently available, and to provide a
product which can be more readily installed on the pistons and provide longer
field service life. Polyurethane Piston Rings manufactured from Unithane 460D
material with and outer wear layer containing a concentration of Molybdenum
Disulfide (MSO2). The purpose being: to provide a low friction surface during
the initial break-in period of the hydraulic cylinder. Series 77 Piston Rings
can be manufactured from alternate materials to meet specific design
requirements.
Series No. 77 - Piston Rings provide many advantages as seals.
1. Unithane piston rings expand readily to fit over the major piston diameter
and recover quickly to permit immediate installation of the piston into the
cylinder bore. No expensive expanding arbors or re-sizing dies are required.
This results in a reduction of assembly time and eases field replacement.
2. The Superior cut strength of Unithane 460 D material in combination with an
ultimate elongation of 430% insures that fewer rings are scrapped during
assembly. This also helps to avoid cylinder rework by elimination damaged rings
which being installed on the piston.
3. Unithane piston rings resist field failures attributed to minor scoring or
galling of the cylinder bore which will cause rapid failure of piston rings
made from other less abrasion and cut materials.
4. The inherent elastic memory exhibited by Unithane piston rings insures
instantaneous response to rapidly varying system pressures and eliminates the
objectionable compression set or "cold flow" characteristic commonly associated
with TFE materials.
Unithane piston rings will operate effectively in hydraulic cylinders with
pressures up to 3000 PSI and with radial clearances as great as .008 inches.
The cylinder bore should be finished not to exceed 20 RMS for maximum service
life although somewhat higher limits can be accepted depending on pressure and
frequency of cycling.
The standard bore diameter and the corresponding groove diameter for normal
application of Unithane piston rings is as shown on page 2. These
recommendations conform to ANSIB93.32-1973 and NFPA STD T3.19.18-1973 Groove
Dimensions for Fluid Power Radial Compression Type Piston Rings. Oversize or
undersize cylinder bore diameters from -.020 to +.025 can readily be
accommodated provided that an equivalent adjustment is made in the groove
diameter. In extreme oversize conditions beyond +.025 the groove diameter may
need to be increased slightly more than a matching equivalent and a 90
durometer O ring may be substituted for the normal 70 durometer to help
maintain sufficient circumferential contact between the piston ring and the
cylinder bore.
Material
- TYPE: Unithane 460D, Liquid Cast Polyurethane
- HARDNESS: Durometer 60D
- FLUID COMPATABLILITY: See 'Material Specifications', Technical Bulletin US-96
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